*PROCESS INTRODUCTION
Follow a custom coin from the first artwork proof through tooling, metal forming, finishing and delivery.
Explore the processThis is the standard soft-enamel sequence. Hard enamel follows a different finishing order, explained below.
Start with a sketch, logo, written idea or a combination of references. We confirm the shape, material, thickness, quantity and plating in the quote. After the price is approved, we prepare vector artwork and send a JPG or PDF proof for approval.
Once the artwork is approved, a CNC machine engraves the mold. Tooling can carry either a flat 2D design or sculpted 3D relief. Existing molds can be reused for repeat orders without a new mold fee.
The approved design is formed by die striking or zinc-alloy die casting. Die-struck pieces are pressed from metal blanks and punched into individual shapes; die-cast pieces are formed by injecting molten zinc alloy into a mold and allowing it to cool.
The raw pieces are polished to remove burrs and smooth the metal surface before the next finishing stages.
The polished metal is surface-treated to create the requested metal color. The chosen plating and finish follow the approved specification.
For soft enamel, color is applied after plating. The filled pieces are baked to set the paint; the color remains recessed below the raised metal lines.
Finished pieces are inspected against the quality requirements. Pieces that pass inspection are packed according to the approved packaging specification.
Packed orders are sent by international courier, such as UPS, FedEx or DHL, according to the shipping arrangement for the order.
A hydraulic press transfers a mirror-engraved design from the die onto a metal blank. Individual pieces are then punched out.
Die striking supports copper, iron and zinc sheet. It suits smaller pieces within the press capacity; copper is an option for higher-quality pieces. Both 2D and 3D tooling are possible.
Molten zinc alloy is injected into a mold under pressure, then cools into the required shape.
This method uses zinc alloy and suits larger pieces, internal cutouts and high sculpted relief. The mold can also carry 2D or 3D artwork.
The finishing sequence changes both the surface and the feel.
Form the metal → polish → plate → fill with paint → bake → inspect and pack.
The baked color sits below the raised metal outlines, giving the surface a textured feel.
Form the metal → fill with enamel → grind the surface flat → polish → plate → inspect and pack.
Color is added before grinding, polishing and plating. The filled surface ends up level with the metal outlines.
These are different finishing sequences. The standard soft-enamel sequence does not describe hard-enamel finishing.
The same metal-making foundations as coins, with a welded pin post and butterfly clutch for wearing.
From artwork and metal forming to finishing, ribbon assembly and packing for presentation.
Print multicolor artwork onto sculpted metal relief, where flowing liquid paint cannot hold the same pattern cleanly.
Compare base metals, enamel, plating and patch materials with illustrated examples.
Explore materialsBrowse 240 original layouts, add lettering and clip art, or upload your logo.
Open Challenge Coins StudioTell us what you have in mind. Your team, your event, your milestone — made into something worth keeping.
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