Raised metal. Recessed color.
Form the metal → polish → plate → fill with paint → bake → inspect and pack.
The baked color sits below the raised metal outlines, giving the surface a textured feel.
*PROCESS INTRODUCTION
From artwork and metal forming to finishing, ribbon assembly and packing for presentation.
Explore the processThe core production process follows the coin workflow. Medal ribbons are attached during packaging.
Start with a sketch, logo, written idea or a combination of references. We confirm the shape, material, thickness, quantity and plating in the quote. After the price is approved, we prepare vector artwork and send a JPG or PDF proof for approval.
Once the artwork is approved, a CNC machine engraves the mold. Tooling can carry either a flat 2D design or sculpted 3D relief. Existing molds can be reused for repeat orders without a new mold fee.
The approved design is formed by die striking or zinc-alloy die casting. Die-struck pieces are pressed from metal blanks and punched into individual shapes; die-cast pieces are formed by injecting molten zinc alloy into a mold and allowing it to cool.
The raw pieces are polished to remove burrs and smooth the metal surface before the next finishing stages.
The polished metal is surface-treated to create the requested metal color. The chosen plating and finish follow the approved specification.
For soft enamel, color is applied after plating. The filled pieces are baked to set the paint; the color remains recessed below the raised metal lines.
After inspection, the woven ribbon is attached to the medal during packing so the finished piece can be worn around the neck. Packaging follows the order specification.
Packed orders are sent by international courier, such as UPS, FedEx or DHL, according to the shipping arrangement for the order.
A woven ribbon completes the medal for presentation and wear.
The woven ribbon is fitted during packing. Confirm the ribbon and packaging details alongside the medal artwork.
Explore metal forming methodsThe finishing sequence changes both the surface and the feel.
Form the metal → polish → plate → fill with paint → bake → inspect and pack.
The baked color sits below the raised metal outlines, giving the surface a textured feel.
Form the metal → fill with enamel → grind the surface flat → polish → plate → inspect and pack.
Color is added before grinding, polishing and plating. The filled surface ends up level with the metal outlines.
These are different finishing sequences. The standard soft-enamel sequence does not describe hard-enamel finishing.
Compare base metals, enamel, plating and patch materials with illustrated examples.
Explore materialsBrowse 240 original layouts, add lettering and clip art, or upload your logo.
Open Medals StudioTell us what you have in mind. Your team, your event, your milestone — made into something worth keeping.

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